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NTC Sensor Production Automation

Huizong has extensive experience in automated assembly solutions for NTC sensors, from single automation machines to fully automated production lines, delivering dark factory solutions.

What is Automated Assembly Line for NTC Sensors?

The automated assembly line for NTC sensors is a standardized automated production system that solders NTC elements to leads and then encapsulates and cures them. It is composed of multiple automated machines that respectively perform wire cutting, panel arranging, component lead trimming and forming, soldering, cleaning, dispensing and potting for encapsulation, high temperature curing, inspection and testing, together with an MES software system.

One Stop Automated Production Line Supplier

Since 2024, Huizong has been engaged in the R&D and production of NTC sensor automation, gaining extensive experience in automation equipment, control systems and software. We provide scalable, modular turnkey NTC sensor automation solutions to help you achieve automation wherever it is needed.

Huizong combines original equipment manufacturer, software provider and system integrator in one, delivering coordinated production automation solutions from design to go live.

Automated Wire Cutting, Stripping, Tin Dipping and Arranging Machine CR-494

Driven by servo motors for stable performance and high process consistency.
Controlled by PLC and touch screen, with alarms for material shortage and other abnormal conditions.
Adjustable arranging board size and wire length range, with optional CCD vision inspection and terminal crimping functions to meet diversified production requirements.

CR-494 Parameters

Automatic Soldering Machine

Automatic MF58 Resistor Soldering Machine CR-287D

Automatic feeding, straightening, forming, cutting and soldering of MF58 resistors

Uses PLC and touch screen control with real time alarm functions.
Fully servo driven for stable and efficient operation.
Magnetic cassette feeding ensures straight leads, good resistor parallelism and high forming accuracy.
Positioning soldering design provides high soldering accuracy.

CR-287D Parameters

Automatic MF52 Resistor Soldering Machine CR-287F

Automatically feeds MF52 resistors, forms and cuts the leads, and solders them onto the cables.

Uses PLC and touch screen control with real time alarm functions.
Fully servo driven for stable and efficient operation.
Precision vibrating bowl ensures fast, reliable feeding of small MF52 beads without jamming.
Positioning soldering design provides high soldering accuracy.

CR-287F Parameters

Automatic MF51/MF57 Resistor Soldering Machine CR-287H

Automatically feeds MF51/MF57 resistors, forms and cuts the leads, and solders them onto the cables.

Uses PLC and touch screen control with real time alarm functions.
Fully servo driven for stable and efficient operation.
Precision vibrating bowl ensures fast, reliable feeding of small MF51/MF57 beads without jamming.
Positioning soldering design provides high soldering accuracy.

CR-287H Parameters

Automatic Encapsulation Machine

Automatic Potting Encapsulation CR-419

CR-419 encapsulates resistors inside designated housings, and during high frequency vibration it removes air from the epoxy resin to achieve optimal encapsulation quality.

CR-419 Parameters

Automatic Epoxy Dipping and Assembly Machine CR-419D

Used for encapsulating sensors with OT terminals, conductive clips and A3 fixing plates, and for automatically assembling the base plate and cover plate.

CR-419D Parameters

Automatic Dispensing Machine CR-4004

Supports a wide processing range, with different housings accommodated simply by changing the fixture.

CR-4004 Parameters

Automatic Epoxy Dipping Machine CR-413E

Automatically dips resistors into a tray filled with epoxy resin, then applies high frequency vibration so the epoxy forms a completely uniform coating on each resistor.

CR-413E Parameters

Automated Inspection and Testing Machine

Automatic Withstand Voltage, Insulation and Temperature Tester CR-267D

CR-267D automatically tests whether resistors break down under high voltage and verifies their insulation performance. It also measures the resistance values at a low temperature of 25 °C and a high temperature of 85 °C.

CR-267D Parameters

Automatic Solder Joint Vision Inspection Machine CR-726A

CR-267A uses CCD vision inspection and AI recognition to detect excessive or insufficient wire spacing, solder misalignment, open and short circuits, and the presence or absence of LED beads or black heads.

CR-726A Parameters

Software Solutions

Manufacturing Execution Systems (MES)

Optimize manufacturing processes to ensure higher efficiency, sustainability, regulatory compliance, quality and safety.

3D Digital Twin System

Helps manufacturers cut downtime and scrap, optimize lines faster, and scale output with lower risk and cost.

Automation Projects We’ve Delivered

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Automated Wire Cutting, Stripping, Tin Dipping and Arranging Machine CR-494 Parameters

Item	CR-494H-1	CR-494H-2	CR-494H-3
Applicable cable	Doubling cable	Electrical cable	Single cable
Cable specification	#24 and #26 shared, #28 and #30 shared
CCD test	Optional
Terminal crimping function	Optional
Cable range	150 to 1500 mm (customizable for longer cable)
Stripping length	2.5 to 4 mm; with cable separating function
Cable shelf	5 axes, large cable shelf (50 reels) / small cable shelf (30 reels) optional		8 axes, small cable shelf (30 reels)
Cable cutting and arranging method	5 cables cut per cycle, 5 grooves arranged per cycle		8 cables cut per cycle, 4 grooves arranged per cycle
Speed (according to cable length of 800 mm)	Common: 2000 to 2500 Terminal crimping: 1400 to 1800	Common: 1800 to 2000 Terminal crimping: 1200 to 1600	Common: 1600 to 1800 Terminal crimping: 1000 to 1500
Cable board loading method	Automatic loading module, up to 80 boards
Collecting method	Online: picked up by robot arm
Collecting method	Offline: automatic stacking, up to 30 boards
Dimension	L × W × H: 5000 to 6500 × 1980 × 2100 mm
Remark	For cables longer than 2 m, 1 to 2 additional conveying belts are required.

Automatic MF58 Resistor Soldering Machine CR-287D Parameters

Item	CR-287D1	CR-287D2	CR-287D3
Applicable cable	Doubling cable (#24, #26)
Applicable cable	Distance from cable head to board: 15 to 30 mm
Applicable resistor	Loose MF58 resistor; DO35 and DO41 cannot share
Cable length	Resistor head extends 25 to 40 mm (adjustable) from cable board
Soldering length	2.5 to 3.5 mm
Resistor feeding	Magnetic box with straightening function
Soldering method	Resistance soldering
Channel	Single	Dual	Triple
Arraying board feeding	Manual, 1 pc per cycle	Online: robot picks from CR-494
Arraying board feeding	Manual, 1 pc per cycle	Offline: robot picks from cable board shelf
Arraying board collecting	Manual, 1 pc per cycle	Automatic stacking (up to 60 pcs)
Speed (with cable length of 800 mm)	1000 to 1200 pcs/h	1800 to 2000 pcs/h	2700 to 3000 pcs/h
Dimension (L × W × H, mm)	2385 × 1250 × 1950	2140 × 1900 × 1950	2800 × 1900 × 1950
Weight (kg)	440 kg	720 kg	1050 kg
Remark	For cables longer than 2 m, 1 to 2 additional conveying belts are required.

Automatic MF52 Resistor Soldering Machine CR-287F Parameters

Item	CR-287F1	CR-287F2
Applicable cable	Doubling or electrical cable (#26 and #28 shared)
Applicable cable	Distance from cable head to board: 15 to 30 mm
Applicable resistor	Loose MF52 resistor, body length 13 to 14 mm, head max 3 mm
Cable length	9 to 13 mm
Length after soldering	Resistor head extends 25 to 40 mm (adjustable) from cable board
Soldering length	2.5 to 3.5 mm
MF52 resistor feeding method	Vibrating bowl
Soldering method	Resistance soldering
Channel	Single	Dual
Arraying board feeding	Manual, 1 pc per cycle	Automatic stacking (up to 60 pcs)
Arraying board feeding	Manual, 1 pc per cycle	Offline: robot picks from cable board shelf
Arraying board collecting	Manual, 1 pc per cycle	Automatic stacking (up to 60 pcs)
Speed (with cable length of 800 mm)	1000 to 1200 pcs/h	1800 to 2000 pcs/h
Dimension (L × W × H, mm)	2385 × 1250 × 1950	2140 × 1710 × 1950
Weight (kg)	440 kg	720 kg

Automatic MF51/MF57 Resistor Soldering Machine CR-287H Parameters

Item	CR-287H1	CR-287H2
Applicable cable	Doubling cable (#24 and #26), distance from cable head to board 15 to 30 mm
Applicable resistor	Loose MF51 or MF57 radial resistor, body length 65 to 70 mm, similar head size
Cable length	Resistor head extends 25 to 40 mm (adjustable) from cable board
Soldering length	2.5 to 3.5 mm
MF51/MF57 resistor feeding method	Magnetic box
Soldering method	Resistance soldering
Channel	Single	Dual
Arraying board feeding	Manual, 1 pc per cycle	Online: robot picks from CR-494
Arraying board feeding	Manual, 1 pc per cycle	Offline: robot picks from cable board shelf
Arraying board collecting	Manual, 1 pc per cycle	Automatic stacking (up to 60 pcs)
Speed (with cable length of 800 mm)	800 to 1000 pcs/h	1600 to 2000 pcs/h
Dimension (L × W × H, mm)	1760 × 1715 × 1950	2700 × 2000 × 1950
Weight (kg)	440 kg	720 kg

Automatic Potting Encapsulation CR-419 Parameters

Item	Parameters
Glue type	Epoxy
Shell type	Copper shells, steel shells, plastic shells, etc.
Efficiency	4000 to 6000 pcs/h
Manual operation	Pour shells into the vibrating bowl, set up the dispensing tooling and collect finished parts
Transmission	Motor and screw drive
HMI	Touch screen
Software	Specialized software
Air pressure	0.5 to 0.7 MPa
Dimension	Body: 1500 × 1300 × 1800 mm Feeder: 1250 × 1150 × 1970 mm
Weight	600 kg

Automatic Epoxy Dipping and Assembly Machine CR-419D Parameters

Item	Parameters
Applicable materials	Conductive clips, A3 fixing plates, grounding terminals, OT terminals
Efficiency	1800 to 2500 pcs/h
Control system	PLC touch screen control
Air pressure	0.5 to 0.7 MPa
Dimension (L × W × H, mm)	3800 × 1030 × 1950
Weight	550 kg

Automatic Dispensing Machine CR-4004 Parameters

Item	Parameters
Glue type	Epoxy
Shell type	NTC sensor shells
Efficiency	700 to 1000 dots/h
Repeat dispensing accuracy	±0.03 mm
Glue valve adjusting range	65 to 80 mm
Dispensing time	0.1 to 30 s
Control system	PLC and touch screen interface
Air pressure	0.5 to 0.8 MPa
Dimension (L × W × H, mm)	800 × 800 × 1730
Weight	230 kg

Automatic Epoxy Dipping Machine CR-413E

Item	Parameters
Material types	MF52, MF58, radial glass sealed MF51 and MF57; lead length range: 60 to 1500 mm
Vibration frequency	Configurable, selected according to different materials
Glue depth	Maximum depth is limited by the depth of the glue tray
Glue trough	Size customizable; made of 304 stainless steel
Working mode	Adjustable
Temperature control mode	Temperature can be controlled around 20 to 25 °C
Capacity	15 to 20 boards, 300 to 400 pcs
Efficiency	15 to 25 cables per frame, 15 000 to 18 000 pcs/h
Feeding method	Manual
Dimension (L × W × H, mm)	1130 × 930 × 1600

Automatic Withstand Voltage, Insulation and Temperature Tester CR-267D Parameters

Item	Parameter
Efficiency	2500 to 3000 pcs/h
Applicable cable length	500 to 1500 mm
Insulation withstand voltage tester	Rek
Resistance meter	GDM-9061
Resistance value accuracy	0.001
Constant temperature water bath	Two or four baths selectable
Test system	PLC and host computer with independently developed control software
Driving mode	Servo motors with motion modules
Air pressure	0.5 to 0.7 MPa
Dimension (L × W × H, mm)	8000 to 10000 × 1900 × 1950
Weight	2400 to 3800 kg

Automatic Solder Joint Vision Inspection Machine CR-267A Parameters

Item	Parameter
Efficiency	3000 to 4000 pcs/h
Applicable components	Small head NTCs and 58 resistors, single end components MF52, MF58 and radial glass sealed MF51 and MF57
Wire length range	150 to 1200 mm
Incoming material method	Mounted on flexible circuit board
Detection system	CCD camera and AI vision recognition software
Control mode	PLC and host computer with independently developed control software
Driving mode	Servo motors with motion modules
Air pressure	0.5 to 0.6 MPa
Dimension (L × W × H, mm)	1750 × 800 × 1950
Weight	450 kg

NTC Sensor Production Automation

What is Automated Assembly Line for NTC Sensors?

One Stop Automated Production Line Supplier

Automated Wire Cutting, Stripping, Tin Dipping and Arranging Machine CR-494

Automatic Soldering Machine

Automatic MF58 Resistor Soldering Machine CR-287D

Automatic MF52 Resistor Soldering Machine CR-287F

Automatic MF51/MF57 Resistor Soldering Machine CR-287H

Automatic Encapsulation Machine

Automatic Potting Encapsulation CR-419

Automatic Epoxy Dipping and Assembly Machine CR-419D

Automatic Dispensing Machine CR-4004

Automatic Epoxy Dipping Machine CR-413E

Automated Inspection and Testing Machine

Automatic Withstand Voltage, Insulation and Temperature Tester CR-267D

Automatic Solder Joint Vision Inspection Machine CR-726A

Software Solutions

Manufacturing Execution Systems (MES)

3D Digital Twin System

Automation Projects We’ve Delivered

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Talk to Our Experts About Upgrading Your Factory

Automated Wire Cutting, Stripping, Tin Dipping and Arranging Machine CR-494 Parameters

Automatic MF58 Resistor Soldering Machine CR-287D Parameters

Automatic MF52 Resistor Soldering Machine CR-287F Parameters

Automatic MF51/MF57 Resistor Soldering Machine CR-287H Parameters

Automatic Potting Encapsulation CR-419 Parameters

Automatic Epoxy Dipping and Assembly Machine CR-419D Parameters

Automatic Dispensing Machine CR-4004 Parameters

Automatic Epoxy Dipping Machine CR-413E

Automatic Withstand Voltage, Insulation and Temperature Tester CR-267D Parameters

Automatic Solder Joint Vision Inspection Machine CR-267A Parameters

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