AUTOMATED NTC SENSOR ASSEMBLY

Robotlyne is a trusted provider of automated NTC sensor assembly solutions, backed by 20 plus years of hands on experience in the NTC sensor industry.

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20+ years of cross-industry automation experience
Proven solutions across diverse production lines
Faster ramp-up, lower risk, smoother delivery

NTC Sensor Assembly Example

We understand the assembly processes, quality requirements, and validation standards across a wide range of applications, and we design automation systems that match your product design, materials, and throughput goals.

Wire Cutting
Automatic feeding, straightening, forming, cutting and soldering of resistors.
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Soldering
Automated wire cutting, stripping, tin dipping and soldering.
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Inspection
Uses CCD vision inspection and AI recognition to detect excessive or insufficient wire spacing, solder misalignment, open and short circuits.
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Dip Coating
The resistor is dipped into the resin and vibrated at high frequency, then withdrawn to ensure an even, bubble free coating on the resistor.
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Curing
The dip coated resistors are conveyed into an oven set to a specified temperature and line speed for curing.
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Potting
Resin is dispensed into the housing, and the overmolded sensor is inserted into the housing. The assembly is then vibrated at high frequency to release trapped air and minimize bubbles.
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Curing
Automatically tests whether resistors break down under high voltage and verifies their insulation performance.
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Testing
Aging Test: Sensors are cycled between an 85°C water bath and a 5°C water bath. At each stage, they are tested at 5V and 12V. This cycle repeats continuously, with test data automatically recorded. High Voltage and Resistance Testing: The sensor head is positioned, followed by high voltage insulation testing, 25°C resistance testing, and 85°C resistance testing. Failed parts are screened out, and all measurement data is captured and saved.
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Modular Assembly Workstations

Robotlyne’s modular design approach allows each workstation to run as a standalone unit or operate in sync as part of an integrated line. Manufacturers can start with a single custom automation station to meet immediate needs, then expand and upgrade over time into a complete automated production line.

Wire Feeding, Wire Cutting, Wire Stripping, Wire Twisting, Flux Dipping, Solder Dipping, Tape Application, and Terminal Crimping

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Feeding, Straightening, Forming, Lead Cutting, Wire Joining, and Soldering​

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CCD Vision Inspection of Solder Joints

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Dispensing, Potting, Baseplate, Cover Assembly

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Industry Experience Includes

We understand each sector’s NTC sensor assembly requirements, from quality specs to traceability, and design automation to match.

Consumer Electronics

Home Appliances

Automotive

Automation Projects We’ve Delivered

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How We Analyze Automation Projects

Learn how we analyze an NTC sensor automated assembly line, including process requirements, station layout, equipment selection, cycle time, and system integration.
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Interested in our solutions?

  • Contact our experts to learn more about Robotlyne’s NTC sensor assembly solutions.
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