Client & task
FuLai is a major electronics manufacturer that wanted to strengthen its competitive edge and refresh its brand image. The company set out to upgrade its production lines with intelligent manufacturing equipment and implement a smart intralogistics system on the shop floor to streamline material flow and increase production efficiency.
Our approach
Tailored to the specific production and processing workflows, we designed an integrated automation solution that encompasses raw material handling, inter-process transfers of semi-finished goods (WIP), finished product outbound logistics, and strategic line-side storage design. This comprehensive system empowered Fulaidi to successfully transition into a fully automated smart factory.
AGV Fleet Configuration & Analysis
We perform a comprehensive analysis of material flow and payload types to determine the optimal selection and quantity of AGVs, ensuring maximum throughput and operational cost-efficiency.
Bespoke Logistics Automation
Meticulously aligned with your factory layout and production workflows, we design customized logistics strategies for every stage of the manufacturing process to ensure seamless connectivity and material flow.
Line-side Storage Optimization
Our solutions optimize line-side storage design to maximize space utilization and streamline material accessibility, significantly enhancing both the accuracy and efficiency of point-of-use logistics.
Integrated Software Ecosystem
Leveraging a unified control suite (WES/WMS/RCS) combined with 3D Digital Twin technology, we provide real-time, intuitive visualization of the entire production line to optimize logistics performance and predictive monitoring.
Lifting AGV
Line-side Warehouse
AGV Charging Station
Logistics Control System
The Results
By seamlessly integrating all automated production lines, Fulaidi has successfully achieved a fully autonomous, end-to-end manufacturing process. This covers the entire value chain, from raw material processing and semi-finished component assembly right through to finished goods outbound logistics, resulting in a lights-out operation.
Huizong helped us fully automate our material handling. What they delivered fits our process design perfectly and has been extremely stable in daily operation.
