Project Name
Unit Load ASRS for Large Home Appliance Storage
Project Background
A washing machine manufacturer needed a pallet based ASRS to improve handling safety and store more products without expanding the warehouse footprint. We developed a solution that helped increase storage capacity while creating a safer material handling process.
Our Solution & Technology
Our engineering team conducted an on site assessment of the warehouse and designed a dedicated unit load ASRS solution based on the customer’s inbound and outbound flow.
For the automated warehouse, we used 4 meter high racking that supports storage across four levels. Compared with the original warehouse layout, this system doubled washing machine storage capacity without requiring additional floor space.
The solution also included one AGV forklift to move pallets to the assigned rack position and transport goods from the rack area to the outbound station. An ASRS stacker crane was used to store pallets into the racking and retrieve them when needed.
To support warehouse control and inventory visibility, we also provided an LCCS system. It records real time storage data and integrates that data with the washing machine manufacturer’s ERP system.
Project Results
Because this type of project is one of our core strengths, the system moved from design to deployment quickly and efficiently. In line with our service process, our engineering team stayed on site for one month after commissioning to support system operation and gradually increase ASRS running speed. The project has remained stable in operation to date.
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- Automation Specialist
- Hunter
Robotlyne is a leading manufacturer of automated equipment and a developer of proprietary industrial software. We engineer and build high-performance solutions designed to synchronize your entire production ecosystem. With 20+ years of expertise in hardware manufacturing and software development, we deliver data-driven smart factory strategies that drive measurable efficiency and long-term ROI.
