Automated Temperature Sensor Dip Coating and Encapsulation System

Project Name

NTC Sensor Dip Coating Machine

Project Background

A leading Chinese sensor manufacturer sought a tailored encapsulation solution from Robotlyne to overcome manual bottlenecks. The goal was to replace labor-intensive processes with precision automation, boosting both throughput and product consistency.

Our Solution & Technology

We developed a custom automated encapsulation system featuring high-frequency vibration during the adhesive dipping process. This precision-controlled method ensures uniform coating and eliminates air bubbles, significantly enhancing sensor stability and long-term reliability.

Project Results

Following a rigorous one-month trial production phase, the system demonstrated consistent stability and performance. The encapsulation quality met all technical requirements, earning full customer approval and formal acceptance.

Production Efficiency
11000 PCS/H
Product Yield
Over 99.7 %
ROI
11 Months

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Robotlyne is a leading manufacturer of automated equipment and a developer of proprietary industrial software. We engineer and build high-performance solutions designed to synchronize your entire production ecosystem. With 20+ years of expertise in hardware manufacturing and software development, we deliver data-driven smart factory strategies that drive measurable efficiency and long-term ROI.